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Customized Drawing Precision Investment Castings CNC Mechanical Parts 1g-10kg

Good quality Lost Wax Investment Casting for sales
Good quality Lost Wax Investment Casting for sales
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Customized Drawing Precision Investment Castings CNC Mechanical Parts 1g-10kg

China Customized Drawing Precision Investment Castings CNC Mechanical Parts 1g-10kg supplier

Large Image :  Customized Drawing Precision Investment Castings CNC Mechanical Parts 1g-10kg

Product Details:

Place of Origin: Wuhan ,China
Brand Name: YInyu
Certification: ISO9001:2000
Model Number: Customized

Payment & Shipping Terms:

Minimum Order Quantity: According to the products ,can be negotiated.
Price: 0.5usd-100usd
Packaging Details: CTNS,PALLET
Delivery Time: according to the order quantities ,normally 30days
Payment Terms: T/T, L/C, D/A, D/P, Western Union, MoneyGram
Supply Ability: 30tons/Month
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Detailed Product Description
Material: Carbon Steel ,Alloy Steel ,Stainless Steel Weight: 1g-10kg
Applied Software: Proe ,Igs , Stp , Auto CAD , PDF, JPG,etc Process: Lost Wax Casting,Precision Investment Casting ,etc
Surface Roughness: Ra1.6~Ra6.3 Heat Treatment: Annealling,Quenching,Normalizing,etc
Application: Auto Pats, Agricultural Parts,Sewing Machine Parts, Pipe Fitting ,Valve Parts,etc Service: OEM AND ODM
Product Name: Customized Drawing Precision Investment Casting + CNC Machining Mechanical Parts

Customized Drawing Precision Investment Casting + CNC Machining Mechanical Parts

 

 

 

1. Overview of Factory---Yinyu Investment Casting:

 

  • Established in 1997, plant area covers more than 30,000 square meters, with more than 150 employees.
  • Using advanced lost wax investment casting process, equipped with several modern types of energy-saving & environmentally-friendly production lines including a fully automated wax and shell making process flow line, as well as two mesh belt furnace heat treatment production lines.
  • Annual production capacity is 2,000 tons.

 

 

 

2. Our Mission:

 

 

Create the Best Value for Customers,Contribute for Equipment Manufacturing in the World.

 

 

 

3. Our Values:

 

  • Moving with the Times
  • Pioneering and Innovation
  • Harmony and Win-Win
  • Striving for Excellence

 

 

4. Product Description:

 

 

Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT4-CT6
Casting surface roughness Ra 3.2
Casting weight range 0.001-20kg
Casting Size Max linear size: 400mm, Max diameter size: 400mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Travel Of Spindle 1900mmx850mmx700mm
Max Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR.......
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM
Quality control 0 defects,100% inspection before packing
Application Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

 

 

5. Product Profile:

1. Marterial percentage

alloy steel:45%

carbon steel:35%

stainless steel:10%

iron:10%

2. Casting weight percentage

0.1-5kg:40%

5-20kg:30%

20-40kg:20%

above 40kg:10%

3. Industry percentage

Components for train & railway: 25%

Components for automobile & truck: 30%

Components for construction machinery & forklift: 25%

Components for agricultural machinery: 10%

Other machinery compponents: 10%

4. Globa market share

United States:30%

Europe:35%

Japan& Korea:15%

Domestic market:15%

Other:15%

5. Production capacity

Production Capacity: 2000 tons / year

The Current Production Output: 2000 tons / year

Production Saturation Percentage: 72%

 

 

6. Manufacturing Process:

 

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

 

 

7. Major Machining Equipment List:

 

Machining Capabilities
Three-Axis turning centre: 1 Four-Axis Vertical Machine Center: 21
Four-Axis Horizontal Machine Center: 1 CNC Milling Machine: 6
Vertical Lifting Milling Machine: 4 Universal Milling Machine: 2
Plane Milling Machine: 2 Fase Milling Machine: 3
CNC Lathe Machine: 27 Oblique Guide CNC Lathe Machine: 2
Engine Lathe Machine: 6 Special Lathe: 5
Radial Drilling Machine: 4 Porous Drilling Machine: 1
CNC Drilling Machine: 5 Cylindrical Drilling Machine: 11


 

8. We provide various test facilities as mentioned under:

1. Chemical analysis
2. Tensile strength
3. Elongation rate
4. Shrinkage rate
5. Impact test
6. Harness test
7. Metallography
8.Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Surface roughness test
10.CMM test
11.3D Scanning

 

 

 

 

 

 

 

9. APQP and Inspection Report:

 

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Casting Process Instruction
  5. Solidification Simulation Report
  6. Heat Treatment Work Instruction
  7. Casting Final Quality Control WI
  8. Visual Inspection VI For Surface Irregularities

 

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Machining Process Instruction
  5. Gauge List And Validation Plan
  6. Final Quality Control WI

Inspection Report-Casting

  1. Material Test Report(A)
  2. Material Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Test Report
  7. Coating Test Report
  8. Visual Inspection Report
  9. Casting Inspection Report

Inspection Report-Machining

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report

Other Quality Document

  • PPAP Checklist
  • Measurement System Analysis Study
  • Process Capability Studies
  • Corrective Action Report(8D)
  • Packaging Instruction

 

 

10. Core competition advantages:

Advantages 1:High Engineering and Technical Capability
  • An industry's top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
  • Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
  • Special Techniques Enable QIANHAO to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
  • Use casting simulation analysis system software 100% to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
  • Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
  • Carrying out ISO9001 and TS16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
  • IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
  • Our casting' PPM ≤1000 Machining ' PPM ≤600
  • We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction, focusing on customer demands andexceeding their expectations”.
Advantages3: Good Customer Service
  • QIANHAO can provide customers with good service, our staff have abundant commercialexperience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
  • Quotation, Quality Complaints and Email Response get fast effective feedback within 48 hours.
  • We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%
Advantages 4: Powerful Deep-processing Ability It is the best core competitive advantage different with others in the industry
  • Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independentmanagement team and tailored business model to suit.
  • QIANHAO has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
  • High technical content in machining, and casting with sheet metal, welding, assembling, QIANHAO has the most competitive advantage, it is the best choice for you.

 

 

 

Contact Details
Wuhan Yinyu Investment Casting Co., Ltd.

Contact Person: Lena Zheng

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